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Grape seeds, stems and skins can reduce dairy cattle emissions
Low-cost wine industry additive also improved feed efficiency and milk quality
Researchers at University of California, Davis, added fresh grape pomace left over from winemaking operations to alfalfa-based feed for dairy cows and found that methane emissions were reduced by 10% to 11%.
The preliminary findings could offer a low-cost sustainable pathway for vineyards to reduce waste while helping dairy operations maintain quality while cutting back on emissions of methane, which is a powerful greenhouse gas.
“This is the first time anybody has shown that this can work in California,” said Ermias Kebreab, an animal science professor and associate dean of global engagement at UC Davis. “You're reducing emissions, you're improving the quality and it may also reduce the cost of production.”
The pilot research project, which will be detailed in a paper later this year, also found that mixing in grape pomace improved feed efficiency and increased healthful fats, said Selina Wang, an associate professor of Cooperative Extension in small scale fruit and vegetable processing.
“We found that the feed with the additive of grape pomace changed the fatty acid composition of the milk and, in particular, increased the polyunsaturated fats, which are the main fats in grape pomace,” Wang said. “This suggests that supplementing the feed with an optimal fatty acid profile may have positive impact on the fatty acid profile of the milk and increase their health benefits.”
Symbiotic commodities?
In 2022, California was the leading dairy producer in the country, generating $10.40 billion in sales, while 90% of wine production came from the Golden State, with a market value of $5.54 billion.
Processing grapes for wine generates thousands of tons of waste in the form of grape pomace, which consists of leftover seeds, skins and stems. Dairy and livestock are responsible for more than half of the state's methane emissions, owed largely to cow burps.
They are the top two agricultural commodities in California, according to state production statistics, and reducing waste and emissions for both industries are key to the state meeting its climate goals.
Tannins for emission reductions
Wine grapes are high in fats and tannin, which is known to reduce methane emissions, so Kebreab sought to test if adding grape pomace to feed could have a positive effect while not adversely affecting production.
“It's a byproduct that's not being used much,” he said. “This is something that can be included in our efforts to try to reduce emissions.”
A mix of feed options
To do the research, scientists worked with Holstein dairy cows and gave the animals feed consisting of alfalfa, wheat, almond hulls, cottonseed and grain. After two weeks, the cows were split into three groups: A control group with no change in diet, another where the feed combination included 10% grape pomace and a third that received 15% grape pomace.
Every four weeks, the cow groups would change feed combinations.
They were fed twice daily by postdoctoral students and interns, and emissions were monitored daily. Milk production was documented in the morning and evening and milk samples were collected weekly to analyze for fat, protein, lactose and other measurements, which showed no differences between the control and other groups.
Methane and hydrogen emissions were reduced compared with the control group, suggesting that grape pomace reduced enteric emissions without affecting production.
“I think the dairy industry will be very interested in this,” Kebreab said. “Sometimes when you're using additives, they have palatability issues. With grape pomace, they absolutely love it.”
Next on the list is a trial with olive pomace and working to understand the mechanism that reduces emissions. “If we have a better understanding of the mechanisms, we can select the feed additive or a mix of feed additives to reduce dairy cattle emissions and make dairy milk healthier while making use of the agriculture byproducts,” Wang said. “There's a lot of room to grow in this space and we're excited about this work.”
The research was supported by the California Dairy Research Foundation.
This article was first published on the UC Davis news site.
UCCE advisor Bruno guides, learns from dairies switching to milking robots
Automatic milking systems increasingly used in California amid labor challenges
When third-generation dairy farmer Shonda Reid first saw a milking robot at a farm show 13 years ago, she immediately recognized that the technology represented the future. Her father, however, took a bit more convincing.
“I came home and showed him and said, ‘This is what we need to do.' And he thought I was kidding!” said Reid, dairy and farm manager for Fred Rau Dairy, which has a herd of 1,400 milk cows in Fresno County.
Years later, after the family had visited several dairies using automatic milking systems (AMS) across the U.S., they installed their first six robots in November 2021. By fall 2022, they had 24 robots, evenly split between two newly built “free stall” barns where the cows can freely go to the milking machines.
As Fred Rau Dairy was one of the first in California to implement AMS at such a scale, Reid and her team have been instrumental in growing practical knowledge on these systems. She also has been a valued partner to Daniela Bruno, University of California Cooperative Extension dairy advisor for Fresno, Madera and Kings counties.
“Automatic milking robots are not a new technology, but it's new to California,” said Bruno, noting that the milking robots were first used on small, family-run farms in Europe, where the technology granted family members more time for rest and other pursuits.
To better understand the feasibility of milking robots for large dairies in California, Bruno – alongside former UC Davis School of Veterinary Medicine professor Fernanda Ferreira, University of Minnesota researcher Marcia Endres and other collaborators – began a project in 2020 to study the risks and opportunities of automated systems.
“The information is extremely useful for California producers to make informed decisions about implementing AMS on their facilities,” said Denise Mullinax, executive director of the California Dairy Research Foundation, which supported the effort through a competitive grant. “Cow care, labor requirements and profitability are key issues for producers, and CDRF was pleased to support this project which assists producers in understanding how AMS may impact those areas on their facility.”
Dairy farmer: ‘We needed to make some changes'
The project produced a paper analyzing existing research on automatic systems, which have been more widely used in the Midwest, where there are more small-scale, family-run dairies. In 2020, there were only 14 “box robots” in California, according to Bruno. Now there are about 200 across California – and both Bruno and Reid cited labor challenges as the primary reason for the increased use of automated systems.
“California suffers from labor quality and quantity issues,” Bruno said. “By bringing robots to California, you can minimize those problems.”
Higher costs of hiring and retaining employees, driven in part by new labor laws, are one factor. And then there's the reliability and availability of labor, as fewer people are willing to do the physically demanding work of conventional milking.
“People just don't want to milk in a flat barn [a conventional setup where the employee works at the same level as the cow] – there's a lot of kneeling, squatting, that type of thing – it's pretty tough on the body,” Reid explained.
Faced with labor shortages and mounting regulatory burdens, Reid said Fred Rau Dairy had to make the leap to automated systems to keep the 80-year-old dairy operation running.
“We needed to make some changes, or we're going out of the dairy business,” she said.
In a survey conducted by Bruno and her colleagues of large dairies using AMS across the U.S., a majority of the 29 respondents reported reductions in labor costs – but survey results did not offer a definitive picture on whether AMS improved bottom-line profitability.
Calmer, healthier cows
Nevertheless, most of the survey respondents said they were generally happy with their transition to automatic systems.
“It's totally met our expectations, and cow health has gotten much better, too,” Reid said.
In a typical conventional system where cows are outside in “open corral” pens, dairy employees must cajole the cows into the milking parlor. But within a “free stall” barn where the cows can voluntarily go to the milking robots when they want, as often as they want, the animals are much less stressed.
“When you think about cow handling, if you have robots, you don't have anybody pushing and screaming at them to walk to the parlor,” Bruno explained. “You have less cow-people interaction so they are more calm; there is less stress.”
In the survey of large dairies using milking robots, more than 90% of the respondents said their cows were calmer. Reid also noted that many people have noticed how calm their cows are in the free stall barns.
“They're not skittish, you can walk in and they don't run,” Reid said. “They'll just watch you or they'll even come up and start licking on your jacket or shirt.”
Bruno also said that many of the large dairies reported fewer cases of mastitis and other diseases, less lameness, and greater milk production. But she added it's hard to know whether the benefits can be attributed to the robots and their real-time monitoring technology – or to changes in the physical environment (cows save energy in the free stall barn setup, versus the open-corral system that requires walking to the milking parlor).
Dairy producers seek counsel on potential transition
Less bovine travel from outside to inside was a boon for Fred Rau Dairy during last year's unusually wet winter.
“Even if it's just a couple of weeks of rain, that mud and manure and everything – you do what you can, but oh my gosh – it's a mess,” said Reid, noting that easier facility maintenance during extreme weather was another benefit of switching to automatic systems within free stall barns.
Reid shared many of her experiences with attendees of an AMS Field Day in October 2022, arranged by Bruno, Ferreira and their collaborators. About 60 farmers, researchers, industry representatives and consultants visited Fred Rau Dairy and Jones Dairy in Merced County.
If a dairy producer is considering implementing automatic systems, Reid recommends that they research all their options, visit dairies that use the systems, and check who in their area would be providing service and technical support.
And there are crucial workforce considerations, as dairy workers must learn an entirely new set of skills and processes. Instead of spending their time fetching the cows, prepping them and milking them in the parlor, workers might need to gather and interpret data from the robots. “Cow people,” as Reid puts it, must become computer people.
“You have a group of people who have been with you for a while, and you hope that they can transition to the new technology of what you're doing,” Reid said.
During this technological transition, and on the myriad other challenges that dairy operators face, Reid said she is grateful for Bruno's expertise and responsiveness.
“If there's something that I need, she's been really good about trying to help – or putting me in contact with the right people,” she explained. “I've enjoyed working with her.”
The AMS project team also includes UC Davis School of Veterinary Medicine professor Fabio Lima, postdoctoral researcher Thaisa Marques and former postdoctoral researcher Camila Lage.
California dairy farmers generate renewable energy from waste
California ranks number one in the nation for dairy production, with 1,100 to 1,200 dairy farms, each with an average of 1,436 cows, mostly concentrated in Tulare County in the San Joaquin Valley. A major dairy waste is cow manure, a byproduct that can require millions of dollars for each dairy to manage.
To help manage the manure, the California Department of Food and Agriculture provides funds to California dairy farms to install dairy digesters, a technology that can break down manure and produce methane (a form of renewable energy). The digesters provide additional benefits such as capturing greenhouse gases while improving the nutrient value of manure and water quality.
Pramod Pandey, UC Cooperative Extension specialist in the School of Veterinary Medicine Extension at UC Davis, has been studying dairy digesters for over 20 years to understand the conversion of manure into renewable energy. He also is trying to determine the effects of anaerobic processes (in low-oxygen conditions) on dairy manure quality, biogas production and the environment.
Between 2015 and 2022, CDFA supported approximately 133 dairy digester projects in California, with grants of more than $200 million to various dairy farms.
“The California state government plays a big role in the success of this technology because the majority of dairy farmers are not financially able to invest in implementing the manure management technology, which assist both dairy farms and community,” said Pandey.
According to Pandey, one cow can theoretically produce roughly 100 pounds of wet manure daily, and this manure contains nitrogen and phosphorous, which are important for soil. About 40 cubic feet of biogas is produced from the manure of one cow under anaerobic conditions, and this biogas has a potential to produce around 24,000 btu per cow. In California, a 1,000-square foot home uses 45,000 to 55.000 btu per day for heating and cooling. That means manure from two or three cows could meet the daily energy demand of a small home.
By using digesters, farmers can prevent greenhouse gas emissions and simultaneously generate energy and soil amendments, which provide nutrients to cropland, lessening the amount of commercial fertilizer needed. By connecting technologies, the liquid from digesters can be improved to produce water that can be used for irrigation and for meeting the water demands of a dairy farm.
“The main purpose of a dairy farm is to produce milk, and current low milk prices make it difficult for dairy farmers to focus on manure management without the support from government,” Pandey said, adding that managing waste is not only expensive but time-consuming. Although dairy digesters can cost $5 million to $10 million to build and install, the technology is helpful in manure management.
Dairy farmers traditionally use anaerobic or manure lagoons to store their liquid manure waste until they are ready to apply it to farmland as fertilizer. The issue is that the lagoons emit greenhouse gases such as methane into the atmosphere.
“It is important to not overexpect from a dairy digester because it doesn't reduce all forms of pollution from manure completely,” Pandey said. “But given the available resources, funding and technology, I would say that we're off to a good start.”
Dennis Da Silva, a dairy farmer in Escalon, has been working in the industry his entire life and used to be “totally against” digesters. In the late 1970s, Da Silva's father, who immigrated from Portugal, started Da Silva Dairy Farm, which Da Silva currently runs.
“I spend a lot of money getting solids out of my lagoons every year,” Da Silva said.
Although he does not have digesters set up on his farm just yet, Da Silva agreed with Pandey that the government has made it much easier for farmers like himself to tackle waste.
“I used to be against the dairy digester idea, but there's a lot more incentive to invest these days,” said Da Silva. “It's also likely that, in the future, there'll be regulations that will crack down on dairy farms if you don't already have digesters,” he added.
Currently, he is in the permitting phase, waiting for approval to begin building the digester on his farm, which is expected to take about two years.
Pandey said that the process is slow and there is still a lot of room for improvement, but the intention is a step in the right direction. “The only thing that the digester doesn't produce is milk,” Pandey said jokingly.
RELATED LINK
VetMed Extension Spotlight on Pramod Pandey https://youtu.be/qKcGMcT8-UI.
Dairy Industry Innovation Assessment Tool identifies most promising solutions
The Hague, NL – The dairy industry in both California and the Netherlands faces four major challenges: manure management, enteric methane, labor, and sustainability measurements and standards. To identify existing and emerging market solutions and assess the impact of these solutions across the four categories and animal welfare, an innovation assessment tool has been created.
The VINE, an initiative of the University of California Agriculture and Natural Resources, and Wageningen Livestock Research - Dairy Campus have released their novel Global Dairy Industry Innovation Assessment Tool. This tool is the first step in a joint dairy collaborative aimed at promoting sustainable, climate-smart agriculture for a better future.
"The partnership between The VINE and Wageningen Livestock Research - Dairy Campus has enabled us to combine our expertise and insights to create an overview of these key challenges and opportunities for the dairy industry,” said Gabe Youtsey, chief innovation officer for UC ANR. “Understanding this landscape of innovation allows us to leverage our shared resources to support and drive the commercialization of solutions.”
“Innovation is key for the future development of the dairy sector in both countries” said Kees de Koning, manager Innovation at Dairy Campus.
This tool provides a snapshot of the current state of innovation addressing some of the challenges in the dairy industry, showcasing innovative technologies and products that are, or have the potential to, make a difference on a global scale. By identifying the most promising solutions and encouraging collaboration among key industry players, the team aims to drive further progress toward a sustainable dairy industry.
The database lists companies, identifies which challenges their product addresses and ranks the maturity of the product from “proof of concept” to “mature.”
“This Global Dairy Industry Innovation Assessment Tool is designed to give insights on the opportunities and tradeoffs inherent in deploying any new technology,” said Mareese Keane, co-founder of Opengate and partner of The VINE. “It is a living database and any companies that want to add or update their entry are invited to get in touch."
To complement the assessment tool, The Vine and Wageningen dairy collaboration are working on the following projects:
- Building Blocks for Virtual Future Farm: Envisioning a theoretical farm with zero emissions or maximum circularity by leveraging Dutch precision technology and California large-scale farming expertise.
- The VINE VIP (Validation of Innovations Project): Focusing first on value-added products from manure, participants will look for technologies that provide value-added products at scale from manure, beyond energy and direct application as fertilizer.
- A delegation of California-based dairy industry innovators and operators are invited to join an innovation tour of the Dutch dairy industry, starting Nov. 6.
Click here to view the Dairy Innovation Assessment Tool: https://airtable.com/shrMIHqbWNnwhJs8y/tblN8IzvBQ5kAwSou
For more information about the Dairy Innovation Assessment Tool, how the companies included were selected, and how to submit or update additional entries, please visit https://thevine.io/towards-better-dairy-global-innovation-landscape.
About The VINE: The VINE, an initiative of the University of California, Agriculture and Natural Resources, is California's agriculture, food and biotech innovation network. The VINE aims to harness the power of open innovation to help industries and entrepreneurs grow and scale globally while catalyzing technology innovation and commercialization for productive, sustainable, and equitable food systems.
About Wageningen Livestock Research - Dairy Campus: Wageningen Dairy Campus is a leading research institution in the Netherlands focused on dairy farming and sustainability. The Dairy Campus provides a platform for education, research and innovation, bringing together industry partners, academi, and government organizations to advance sustainable practices in the dairy sector.
Report: California on path to significant dairy methane reduction
Researchers say dairy farms on track to achieve full 40% reduction goal by 2030
The California Dairy Research Foundation and University of California, Davis CLEAR Center announced on Dec. 14 the release of a new analysis of methane reduction progress titled "Meeting the Call: How California is Pioneering a Pathway to Significant Dairy Sector Methane Reduction." The paper, authored by researchers at UC Davis affiliated with UC Agriculture and Natural Resources, concludes that efforts are on track to achieve the state's world-leading target for reducing dairy methane emissions by 40% by 2030.
The report, written by distinguished professors of livestock emissions and agricultural economics, takes a comprehensive look at progress and projections, expanding upon the analysis of progress previously conducted by the California Air Resources Board. By documenting achievements to date, additional reduction efforts already funded, historic and current economic trends, and the projected availability of new solutions, the analysis lays out a workable path toward meeting California's goal. The pathway shows that California dairy farms are on track to achieve the full 40% dairy methane reduction goal and will reach “climate neutrality” by 2030. Climate neutrality is the point in which no additional warming is added to the atmosphere.
“This analysis shows that California's dairy sector is well on its way to achieving the target that was established by SB 1383 in 2016,” said CDRF's Executive Director Denise Mullinax. “With much important work still ahead, a clear understanding of this pathway helps dairy farmers, policy makers, researchers, and other partners make decisions to strategically press forward.”
The report outlines the need for continued implementation of California's four-part strategy for dairy methane reduction: farm efficiency and herd attrition, methane avoidance (alternative manure management), methane capture and utilization (digesters), and enteric methane reduction. Continued alignment of state and federal climate-smart agricultural approaches and incentives will also be critical to maintaining progress.
"Milk demand is growing, and California is among the world's low-cost suppliers of dairy products. It follows that effective California policy to reduce dairy greenhouse gas emissions must recognize that measures that cause milk production to exit the state do not mitigate global climate change," said study co-author Daniel Sumner, Distinguished Professor in the Department of Agriculture and Resource Economics at UC Davis. "Therefore, measures to help off-set mitigation costs, provide positive incentives for adoption of low-cost emission-reducing practices, and help stimulate innovation in methane reduction, are the economically efficient approaches."
The paper recognizes that enteric methane from the dairy and other livestock sectors is a significant source of greenhouse gas emissions in the U.S. and California. Several feed additives are expected to become commercially available in the next several years, which could be used to reduce enteric methane emissions from California's dairy herd.
“Adoption of enteric feed additives will become a valuable tool for dairy value chains to meet their greenhouse gas reduction goals,” said co-author and professor Ermias Kebreab, associate dean of global engagement and director of the World Food Center at UC Davis. “While this report provides only a broad overview of some of the most promising solutions, there is an incredible amount of research being conducted at UC Davis, nationally and internationally. The dairy industry, global food companies, state and federal agencies, and others continue to invest heavily in supporting enteric mitigation research efforts.”
The report finds that methane reductions from California's programs and projects in place today, coupled with the implementation of a moderate feed additive strategy to reduce enteric emissions, is on track to reduce between 7.61 to 10.59 million metric tons of methane (CO2e) by 2030, all from the dairy sector alone.
The collective investment in California's dairy methane reduction effort — from public and private funding — now exceeds $2 billion and counting. The California dairy sector, in coordination with the California Department of Food and Agriculture, was recently awarded up to $85 million by the United States Department of Agriculture under the Partnerships for Climate-Smart Commodities. The funding will leverage additional matching state funds and private capital investments, for a total of more than $300 million in new investment.
“It is important to highlight California's investments and success to date as an example of what is possible within the global livestock sector,” said co-author Frank Mitloehner, UC Davis animal science professor and air quality specialist in Cooperative Extension, and director of the UC Davis CLEAR Center. “California dairy farmers have demonstrated tremendous progress toward the state's methane reduction goal over the past several years. Given the short-lived nature of methane, this rapid reduction is an important contribution to the global effort to quickly limit climate warming.”
The author's analysis was prepared by Gladstein Neandross & Associates (GNA). Funding was provided by CDRF as part of its work to support an innovative and sustainable California dairy industry.
